We manufacture this power line guard using Vacuum Forming with compression molding. This is used to prevent birds, raptors, squirrels, etc. from short circuiting power lines, causing power outages, potential fires, as well as death of our wildlife. The part is made from a special polymer that is highly UV resistant and flame retardant. Additionally, … Read more
Vacuum Formed Beverage Dispensing System for Coke We have constructed this sleek, award winning product using the vacuum forming process. This is a multi-part beverage dispensing system, which we produce for Coke. Coke employs LED touch technology for the dispensing choices. To construct this system, we have assembled three vacuum-formed parts made from metallic silver decorative sheet. … Read more
Vacuum Molding Process Used For American Airlines This part for American Airlines’ baggage handling trolleys was manufactured by ATI using the Vacuum Molding process. Additionally, we employed Design For Manufacturing to avoid potential problems later in the process. A challenging part due to size and material used, this project exemplified good use of DFM. Beginning early in the process, we … Read more
Vacuum Forming Process Used to Manufacture Seat Pan Insert We thermoformed this seat pan insert for the Aerospace Industry using the Vacuum Forming Process. To form this part we used an engineered resin, Lexan F6000. Thus, we had much the same processing requirements as for the Radel® material used in the Shroud Headrest part. Next, we form this part … Read more
Vacuum Formed Parts Used In Transportation Industry We assemble this Lavatory Door using two vacuum formed parts, attached together with adhesive. In addition, during that assembly process, an aluminum strike plate is inserted into the structure for mounting the hinge. Finally, we fill the entire assembly with a 2-part urethane foam for strength and sound deadening. We face an … Read more
PROPRIETARY PRODUCT-Plastic Highway Gawk Screen Freeway Screens is a vacuum formed, temporary plastic highway gawk screen product. We developed and manufacture this gawk screen as our own proprietary product. During design stages we worked in conjunction with CALTRANS (California Department of Transportation), as well as other states’ DOT’s, to comply with state safety requirements. Additionally, we went … Read more
Pressure Forming Process Used to Construct Mannequins ATI formed these clear, two piece plastic mannequins using the pressure forming process for Victoria’s Secret. We used a bronze tinted plastic to give the illusion of glass. In addition to the aesthetic challenge associated with a clear part, these parts involved complex trim geometry. Created for: Victoria’s … Read more
Pressure Forming Offers Just Enough Detail for This Exercise Enclosure We assemble this pressure formed enclosure from 4 female, pressure-formed parts. Initially, we mold undercuts around the perimeter, thus ensuring uniform mating of various parts. In addition, we have molded in an aggressive texture, using a HIPS material.
Vacuum Forming A Severe Deep Draw We vacuum form this award winning, very challenging part for QubicaAMF. First of all, the Durabin has a very severe deep draw, and we make it from High Density Polyethylene, with a .312″ starting gauge. The challenge we face is a result of the draw of material. We are tasked with … Read more
Set of parts made on male molds with high gloss weather-able capped ABS. Part finish is smooth, without distortions due to high quality of tooling.
Associated Thermoforming, Inc.
We are the Experts in Custom Plastics Thermoforming.
