We chose the Twin Sheet forming process to form this door for a robotic tape library for Quantum. See the iScalar 6000 series here. When the project began, volumes were relatively small. Due to small volumes, the customer decided to go with the Reaction-Injection Molding process to minimize tooling costs. The Reaction-Injection process has a … Read more
Twin Sheet Thermoforming Helps Reduce Sports Impact Issues Twin sheet thermoforming was the perfect process for this cushioning pad system. And subsequently, we have gained unique experience in working with the very demanding family of Thermoplastic Urethanes. In part, this experience as come from making parts like this cushioning pad system for a new generation of football helmet. … Read more
Pressure Forming Process Combines With Twin Sheet For a Winning Combination The InVision 3-D printer consists of 11 high definition parts. In addition to combining the pressure forming process with the twin sheet process, we’ve also used the vacuum forming and compression mold processes. This printer brings 3-dimensional printing to the masses with innovative features, high resolution model quality, and simple-to-use print software. … Read more
Twin Sheet Process Gives Added Support To Flooring Part This is a large Twin-Sheet part that is the floor of a wheelchair-compatible temporary shower. The twin-sheet process creates a part that is very strong, capable of withstanding the point-loading of a person in a wheel chair. Notice the detail on both the top and bottom surfaces. … Read more
Twin Sheet Flooring System for Animal Laboratories We designed and manufactured this large, 60″ x 121″ twin-sheet floor for use in modular animal laboratory environments. Additionally, we designed this part to be cut into smaller sections as the need arises. We used the twin sheet thermoform process to give the additional strength needed to handle the … Read more
Surgical Helmet Wins Twin Sheet Award We formed this award winning shell of a Surgical Helmet using Twin Sheet Thermoforming. Importantly, this helmet offers protection from fluids during operations. Additionally, we designed it to house a ventilating fan. It also includes a plenum running over the top of the head to distribute cooling to the face. As previously … Read more
Therapeutic Bed Benefits From Twin Sheet Thermoforming We used our Technical Twin Sheet Thermoforming process to manufacture these parts for a therapeutic bed. This is part of a hospital bed Safety Siderail system. The system helps prevent patients from becoming wedged between the mattress and steel rails, a common issue with hospital beds. We twin-sheet thermoform the … Read more
Twin Sheet Forming Part Provides Impact Absorption We used the Twin Sheet Process to manufacture this part used in the medical industry. This part is a bumper used to surround the base of a mobile medical diagnostics computer workstation. Its purpose is to absorb the impact of running into door jambs. It is a twin-sheet … Read more
Small, Complex Part Ideally Suited For Twin Sheet Forming This Twin Sheet part we manufacture provides cooling to internal components in a medical diagnostics machine. This part is small with a complex geometry, thus making it ideally suited for the Twin Sheet process. In fact, there is really no other practical way to manufacture it. We manufacture … Read more
Headboard Utilizes Twin Sheet Forming This Headboard is used on a bariatric bed system and constructed using Twin Sheet Forming. It’s function, in addition to being a headboard, is to provide a handle to move the bed. What is unique about the part is that it is twin sheet molded with an aluminum weldment “insert-molded” … Read more
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