Twin Sheet Forming – Robotic Tape Library Door

ATI Thermoforms Electronics & Computers Associated Thermoforming Inc.

We chose the Twin Sheet forming process to form this door for a robotic tape library for Quantum. See the iScalar 6000 series here.  When the project began, volumes were relatively small. Due to small volumes, the customer decided to go with the Reaction-Injection Molding process to minimize tooling costs. The Reaction-Injection process has a … Read more

Helmet Cushioning Pads

twin sheet thermoforming helmet cushioning pads Associated Thermoforming Inc.

Twin Sheet Thermoforming Helps Reduce Sports Impact Issues Twin sheet thermoforming was the perfect process for this cushioning pad system. And subsequently, we have gained unique experience in working with the very demanding family of Thermoplastic Urethanes. In part, this experience as come from making parts like this cushioning pad system for a new generation of football helmet. … Read more

Wheelchair Shower

twin sheet wheelchair shower Associated Thermoforming Inc.

Twin Sheet Process Gives Added Support To Flooring Part This is a large Twin-Sheet part that is the floor of a wheelchair-compatible temporary shower. The twin-sheet process creates a part that is very strong, capable of withstanding the point-loading of a person in a wheel chair. Notice the detail on both the top and bottom surfaces. … Read more

Structural Flooring System

twin sheet flooring system Associated Thermoforming Inc.

Twin Sheet Flooring System for Animal Laboratories We designed and manufactured this large, 60″ x 121″ twin-sheet floor for use in modular animal laboratory environments. Additionally, we designed this part to be cut into smaller sections as the need arises.  We used the twin sheet thermoform process to give the additional strength needed to  handle the … Read more

Twin Sheet Formed Surgical Helmet

Twin Sheet Formed Surgical Helmet Associated Thermoforming Inc.

Surgical Helmet Wins Twin Sheet Award We formed this award winning shell of a Surgical Helmet using Twin Sheet Thermoforming. Importantly, this helmet offers protection from fluids during operations. Additionally, we designed it to house a ventilating fan. It also includes a plenum running over the top of the head to distribute cooling to the face. As previously … Read more

Hospital Bed Part

twinsheet formed hospital bed part Associated Thermoforming Inc.

Therapeutic Bed Benefits From Twin Sheet Thermoforming We used our Technical Twin Sheet Thermoforming process to manufacture these parts for a therapeutic bed.  This is part of a hospital bed Safety Siderail system. The system helps prevent patients from becoming wedged between the mattress and steel rails, a common issue with hospital beds.  We twin-sheet thermoform the … Read more

Exercise Enclosure

pressure formed exercise machine enclosure Associated Thermoforming Inc.

Pressure Forming Offers Just Enough Detail for This Exercise Enclosure We assemble this pressure formed enclosure from 4 female, pressure-formed parts. Initially, we mold undercuts around the perimeter, thus ensuring uniform mating of various parts. In addition, we have molded in an aggressive texture, using a HIPS material.

Twin Sheet Pin Setting System

Twin Sheet Pin Setting System Associated Thermoforming Inc.

Award Winning Twin-Sheet Formed Pin Setting System ATI made these two parts utilizing our Technical Twin-sheet process, which molds geometric features on both sides. This part is constructed from two panels, both Front and Rear. The assembly, shown in top view from the pin-setter side (facing the bowler) is comprised of two Technical Twin-sheet parts.  We mechanically attach these parts to … Read more

Twin Sheet Sample

Twin Sheet Sample Associated Thermoforming Inc.

See What The Twin Sheet Process Can Do For You This small 2.5″ x 6″ x .75″ part demonstrates many of the features possible with the Twin Sheet process. Some of the available features include using dissimilar materials, as well as different colors and gauges. This sample part is formed with a white ABS top surface, … Read more

Insulated Lid

Twin Sheet Insulated Lid Associated Thermoforming Inc.

Twin Sheet Insulated Lid For Use in Clean Energy We manufacture this large insulated lid using the twin-sheet forming process. Ice Energy uses this approximately 6′ x 6′ part, as an insulated lid for an ice making machine. This machine is then used to generate air-conditioning coolant during peak usage hours with ice made from electricity in off-peak … Read more