Twin Sheet Forming – Robotic Tape Library Door

ATI Thermoforms Electronics & Computers Associated Thermoforming Inc.

We chose the Twin Sheet forming process to form this door for a robotic tape library for Quantum. See the iScalar 6000 series here.  When the project began, volumes were relatively small. Due to small volumes, the customer decided to go with the Reaction-Injection Molding process to minimize tooling costs. The Reaction-Injection process has a … Read more

Helmet Cushioning Pads

twin sheet thermoforming helmet cushioning pads Associated Thermoforming Inc.

Twin Sheet Thermoforming Helps Reduce Sports Impact Issues Twin sheet thermoforming was the perfect process for this cushioning pad system. And subsequently, we have gained unique experience in working with the very demanding family of Thermoplastic Urethanes. In part, this experience as come from making parts like this cushioning pad system for a new generation of football helmet. … Read more

3D Solid Printer-Pressure Forming Process Is A Winner

pressure formed 3D solid printer Associated Thermoforming Inc.

Pressure Forming Process Combines With Twin Sheet For a Winning Combination   The InVision 3-D printer consists of 11 high definition parts.  In addition to combining the pressure forming process with the twin sheet process, we’ve also used the vacuum forming and compression mold processes.  This printer brings 3-dimensional printing to the masses with innovative features, high resolution model quality, and simple-to-use print software. … Read more

Wheelchair Shower

twin sheet wheelchair shower Associated Thermoforming Inc.

Twin Sheet Process Gives Added Support To Flooring Part This is a large Twin-Sheet part that is the floor of a wheelchair-compatible temporary shower. The twin-sheet process creates a part that is very strong, capable of withstanding the point-loading of a person in a wheel chair. Notice the detail on both the top and bottom surfaces. … Read more

Structural Flooring System

twin sheet flooring system Associated Thermoforming Inc.

Twin Sheet Flooring System for Animal Laboratories We designed and manufactured this large, 60″ x 121″ twin-sheet floor for use in modular animal laboratory environments. Additionally, we designed this part to be cut into smaller sections as the need arises.  We used the twin sheet thermoform process to give the additional strength needed to  handle the … Read more

Twin Sheet Formed Surgical Helmet

Twin Sheet Formed Surgical Helmet Associated Thermoforming Inc.

Surgical Helmet Wins Twin Sheet Award We formed this award winning shell of a Surgical Helmet using Twin Sheet Thermoforming. Importantly, this helmet offers protection from fluids during operations. Additionally, we designed it to house a ventilating fan. It also includes a plenum running over the top of the head to distribute cooling to the face. As previously … Read more

Hospital Bed Part

twinsheet formed hospital bed part Associated Thermoforming Inc.

Therapeutic Bed Benefits From Twin Sheet Thermoforming We used our Technical Twin Sheet Thermoforming process to manufacture these parts for a therapeutic bed.  This is part of a hospital bed Safety Siderail system. The system helps prevent patients from becoming wedged between the mattress and steel rails, a common issue with hospital beds.  We twin-sheet thermoform the … Read more

Thermal Ducting

twin sheet thermal ducting Associated Thermoforming Inc.

Small, Complex Part Ideally Suited For Twin Sheet Forming This Twin Sheet part we manufacture provides cooling to internal components in a medical diagnostics machine. This part is small with a complex geometry, thus making it ideally suited for the Twin Sheet process. In fact, there is really no other practical way to manufacture it.  We manufacture … Read more

Cushioning Panel

twin sheet cushioning panel Associated Thermoforming Inc.

Twin Sheet Process Great Solution For Cushioning Product For this flexible cushioning product, we have utilized our award winning Technical Twin-Sheet process. In addition, we have employed different colors of TPU resins. Equally noteworthy, we have welded around the perimeter of the parts, as well as at the contact point of each ellipsoid. Cushioning Panel Mold … Read more

Twin Sheet Base

twin sheet thermoforming base Associated Thermoforming Inc.

Twin Sheet Construction Provides Exceptional Strength We have used the Twin Sheet thermoforming process for this machine base, thus providing exceptional stiffness in addition to the low weight. This machine base was a support for ice in the food and beverage industry. The material we use is a utility ABS. Additionally, we have incorporated numerous weld zones … Read more