Gallery – Medical

INDUSTRY: All / Agriculture / Clean Energy / Electronics & Computers / Food & Beverage / Industrial /
                             Medical / Military & Aerospace / Recreation & Fitness / Retail & Consumer / Transportation

PROCESS: Power Drape Forming / Pressure Forming / Technical Twin Sheet Forming / Vacuum Forming

Pressure Formed GE OEC Mini C-Arm

Pressure Formed Surgical Imaging Technology We begin, using the pressure forming process to custom thermoform the parts for GE Healthcare’s OEC Elite Miniview C-arm.  Most noteworthy, with the pressure forming process, we are able to yield sharp radii where the various parts fit together.  Next, the completed part calls for multi-part assembly.  We have a variety […]

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Pressure Formed Hospital Bed Transfer System

Pressure Forming Process Used for Hospital Bed System  We chose the pressure forming process to manufacture the MediGLIDER™ patient transfer system.  This innovative patient transfer system was developed by ConMediSys. This lateral transfer system eliminates the need for heavy lifting in patient transfer.  As patient transfers are a leading cause of workplace injury in hospitals and other […]

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Disposable Tray

Pressure Formed Disposable Tray For Medical Industry This female, pressure-formed part with large undercuts on both sides is manufactured for one of our medical customers.  Additionally, this part has a very deep draw.   The material is a tri-layerd HIPS extrusion, with a custom colored cap on both sides.  Also, we use a “field-of-color” regrind […]

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Imaging Enclosure

Pressure Forming to Manufacture Imaging Enclosure Pressure forming is the process we use to manufacture this multi-part medical imaging enclosure.  We exhibit exacting tool construction in these female pressure-formed parts, thus creating uniform mating gaps. In addition, we have created molded-in openings. We have used an FR ABS material for this part. Finally, we paint the parts to complete […]

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Monitor Bezel

Three female pressure-formed parts with perimeter undercuts that provide for consistent mating of components along parting lines. Material is FR ABS. Parts are painted.

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Camera Enclosure

Female pressure-formed part displaying not only sharp, crisp radii around recess, but also an undercut formed without the “witness lines” normally caused by core-pulls. Material is custom colored FR ABS. Texture is molded.

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Surgical Smoke Evacuator

Pressure Forming Process Used to Create Smoke Evacuator This pressure formed enclosure is used to house a smoke evacuation system for an electro-surgical procedure. The material is a fire-retardant ABS/PVC blend and is painted. The part demands a very severe draw-ratio to get plastic all the way into the bottom. It is a female mold, […]

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Wheelchair Shower

Twin Sheet Process Gives Added Support To Flooring Part This is a large Twin-Sheet part that is the floor of a wheelchair-compatible temporary shower. The twin-sheet process creates a part that is very strong, capable of withstanding the point-loading of a person in a wheel chair. Notice the detail on both the top and bottom surfaces. […]

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Structural Flooring System

Twin Sheet Flooring System for Animal Laboratories We designed and manufactured this large, 60″ x 121″ twin-sheet floor for use in modular animal laboratory environments. Additionally, we designed this part to be cut into smaller sections as the need requires.  We used the twin sheet thermoform process, to give the additional strength needed to  handle the […]

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Twin Sheet Formed Surgical Helmet

Surgical Helmet Wins Twin Sheet Award We formed this award winning shell of a Surgical Helmet using Twin Sheet Thermoforming. Importantly, this helmet offers protection from fluids during operations.  Additionally, we designed it to house a ventilating fan.  It also includes a plenum running over the top of the head to distribute cooling to the face. As previously […]

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Hospital Bed Part

Therapeutic Bed Benefits From Twin Sheet Thermoforming We used our Technical Twin Sheet Thermoforming process to manufacture these parts for a therapeutic bed.  This is part of a hospital bed Safety Siderail system. The system helps prevent patients from becoming wedged between the mattress and steel rails, a common issue with hospital beds.  We twin-sheet thermoform the […]

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Impact Absorber

Twin Sheet Forming Part Provides Impact Absorption We used the Twin Sheet Process to manufacture this part used in the medical industry.  This part is a bumper used to surround the base of a mobile medical diagnostics computer workstation. Its purpose is to absorb the impact of running into door jambs. It is a twin-sheet […]

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Thermal Ducting

Small, Complex Part Ideally Suited For Twin Sheet Forming This Twin Sheet part we manufacture provides cooling to internal components in a medical diagnostics machine. This part is small with a complex geometry, thus making it ideally suited for the Twin Sheet process.  In fact, there is really no other practical way to manufacture it.  We manufacture this […]

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Hospital Bed – Twin Sheet Forming

Headboard Utilizes Twin Sheet Forming This Headboard is used on a bariatric bed system and constructed using Twin Sheet Forming. It’s function, in addition to being a headboard, is to provide a handle to move the bed. What is unique about the part is that it is twin sheet molded with an aluminum weldment  “insert-molded” […]

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